This audit identified several projects which could reduce the site carbon emissions through improving the thermal generation efficiency of the plant. The plant had two oversized steam boilers installed operating on Heavy Fuel Oil. These boilers were not efficient by modern standards and produced emissions… Read More »Thermal Reconfiguration
Installation of two mixing Air Handling Units with CHW & LPHW coils and upgrades to the existing HVAC infrastructure. Annual chillers thermal energy savings of 2,463 MWh achieved by taking advantage of free cooling.
The expansion of manufacturing required additional utility capacity for the site. The system was upgraded focusing on energy efficient design. The overall site steam load was reduced by installing three LPHW Boilers and four CHP units that can generate electricity and low-pressure hot water which… Read More »Boiler House of the Future: Food & Nutrition Client
Heat Recovery project consisting of the Installation of new LPHW boiler system including new BFW preheater heat exchanger, modifications to the existing LPHW network to accommodate new LPHW users and modifications to the existing heat recovery network including the installation of a heat recovery heat… Read More »Heat Recovery Extension
The expansion of manufacturing required additional utility capacity for the site. The system was upgraded focusing on energy efficient design. Improvements were implemented of equipment performance and equipment sequencing.
The new boilers were sized with consideration for the future expansion, and to allow for possible downtime of the new LPHW system without impacting the business continuity. Having two boilers increased the flexibility of thermal plant and allowed them to lead and lag. As natural… Read More »Thermal Equipment Upgrade: Food Client
New energy efficient CHP units, LPHW boilers & optimized the existing BFW system.CHP (Cogeneration) is an energy efficient technology that generates electrical energy and captures thermal energy that would normally be wasted. It was identified that the site possessed significant heat sinks for LPHW, as… Read More »CHP & LPHW
This end of life replacement project implemented energy efficiency design throughout the project to focus on CO2 reduction and financial savings. Steam boilers loose a large amount of thermal energy in hot flue gas. Economisers are able to capture thermal energy from the flue gasses… Read More »Steam Boilers
To a new mCHP (Micro co-generation) system and the separation of LPHW Generation and Process steam in the pharma building. Delivering this heat from dedicated LPHW high efficiency boilers. This led to a significant reduction in steam produced in the original steam boilers. The result… Read More »LPHW System Project
Heat Recovery Project with payback of 2.43 years. The aim of this project was to provide water heating form alternativesources to steam and prioritise renewable heating. Installation of a CHP (Combined Heat & Power) unit, a heat pump and anLPHW (Low Pressure Hot Water) boiler… Read More »Heat Recovery Project (RHI Scheme)